Benutzeranleitung / Produktwartung Zzb012eng des Produzenten Wagner SprayTech
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II 2G IIB T4 ZIP 52 FINISHING ZIP 52 PF Diaphragms pump ZIP52 AL U SP ZIP 52 INO X SP ZIP 52 A CET AL SP ZIP 52 PERFECT FL OW SP Edition 01 / 2010 T ranslation of the original Opera ting Manual.
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3 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG C onten ts 1 ABOUT THESE INSTRUCTIONS 5 1.1 Languages 5 1.2 W arnings, notes and symbols in these instructions 5 2 GENERAL SAFET Y INSTRUCTIONS 6 2.1 Safety instructions for the operator 6 2.
4 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG C onten ts 5.2.1 Safety regulations 24 5.2.2 Emergency stopping 25 5.2.3 W ashing 26 5.2.4 Unit pressure tightness test 26 5.3 W ork 27 5.3.1 Spraying 27 5.3.2 Painting hints 28 5.
5 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 4HISOPERATINGMANUALISAV AILABLEINTHEFOLLOWINGLANGUAGES ,ANGUAGE 0ART.
6 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 2 GENERAL SAFET Y INSTRUCTIONS 2.1 SAFET Y INSTRUCTIONS FOR THE OPERA TOR 2.
7 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 2.2.1 SAFE HANDLING OF W AGNER SPRA Y UNITS 2.2.2 EAR TH THE UNIT 2.2.3 MA TERIAL HOSES The spray jet is under pressure and can cause dangerous injuries . A void injection of paint or cleaning agents: Never point the spray gun at people.
8 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 2.2.4 CLEANING 2.2.5 HANDLING HAZARDOUS LIQUIDS, V ARNISHES AND P AINT S 2.
9 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 2.4.1 C ORRECT USE 2.4.2 EXPL OSION PRO TECTION IDENTIFICA TION 2.4.3 MAX.
10 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG #LEANING )F THERE ARE DEPOSITS ON THE SUR FACES THE UNIT MAY FORM ELEC TR OSTATIC.
11 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 3 PRODUCT LIABILIT Y AND W ARRANT Y (ST A TUS 01.02.2009) 3.1 SC OPE OF GUARANTEE 3.
12 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 3.4 EX CL USION OF GUARANTEE Guarantee claims cannot be considered - f or par ts that are subject to wear and tear due to use or other natural wear and t ear , as well as defects in the product that are a result of natural w ear and tear , or wear and tear due to use.
13 ZIP52 FINISHING - PF . II 2G IIB T4 2301832 2301836 2301837 2301838 OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 3.6 CE-C ONFORMIT Y %##ERTIlCATEOF# ONFORMITY 4HE CER TIlCATEIS ENCLOSEDWITH THISPRODUCT 4HE CER TIlCATEOF CONFORMITYCAN BEREORDERED FROMYOUR 7 ! '.
14 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 4 DESCRIPTION 4.1 FIELD OF APPLICA TION 4.1.1 USING IN A C CORDANCE WITH THE INSTRUCTIONS The pneumatic diaphragm pump is suitable f or process liquid materials. SIHC_0067_GB CA UTION Abrasive fluids and pigments ! Greater wear of the parts carr ying the material.
15 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 4.3.2 TECHNICAL DA T A Description U nits 2301832 2301836 2301837 2301838 T ransmission ratio 1 :1 1 :1 1 :1 1 :1 Fluid max fl o w rate l/min 52 52 52 28 Max. operating pressure MP a bar psi 8 116 1682 8 116 1682 8 116 1682 8 116 1682 Min.
16 ZIP52 FINISHING - PF . A B C D E F G H J K L R Q F I S S OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 4.3.3 DIMENSIONS AND C ONNECTIONS.
17 ZIP52 FINISHING - PF . 2301832 mm; inch 2301836 mm; inch 2301837 mm; inch 2301838 mm; inch 2301832 mm; inch 2301836 mm; inch 2301837 mm; inch 2301838 mm; inch A 295; 11,6 295; 11,6 280; 11 - M ø9; ø0.35 ø9; ø0.35 ø9; ø0.35 - B 280; 11 280; 11 280; 11 - N 38.
18 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 4.4 FUNCTIONING 7 !2.).' /VERPRESSURE 2ISKOFINJUR YFROMBURSTINGCOMPONENTS .EVERCHANGETHESAFETYV ALVESETTING 3)()??'" 4.
19 ZIP52 FINISHING - PF . ab c d e f g h i l OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 4.4.2 PRESSURE REGULA T OR a Pump feeding air pr essure reducer b Atomising air pressure reduc er c.
20 ZIP52 FINISHING - PF . 0 0, 5 1 1, 5 2 2, 5 3 3, 5 4 4, 5 012 Por t a t a /F low r a t e /Dé bit /F ör de r ung [l/m in.] Pressione uscita/Outlet press./Press.à la sortie/Ausgangsdruck [bar] 0 OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG Part in contact with the product Regulator body:(p): Konsistal (for T0180.
21 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 5 ST ARTING UP AND OPERA TING 5.1 INST ALL A TION AND C ONNECTION 7 !2.
22 ZIP52 FINISHING - PF . "? 2MAX- Ω OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 5.1.2 EAR THING Earthing schema (example) 7 !2.
23 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG Cable cross sections Pump 4 mm²; A WG 11 Paint c ontainer 6 mm²; A WG 10 Con veyor 16 mm²; A WG 5 Spraying booth 16 mm²; A WG 5 Spraying stand 16 mm²; A WG 5 Proc edure: 1.
24 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 5.2 ST ART UP 5.2.1 SAFETY REGULA TIONS Every time before starting up the following points should be observed as laid down in the operating instructions: - That it is possible to observe the safety regulations in Chap .
25 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 5.2.2 EMERGENCY ST OPPING Before ev er y star t-up, the following points should be observed as laid down in the operat.
26 ZIP52 FINISHING - PF . M OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 2301838 5.2.3 W ASHING 5.2.4 UNIT PRESSURE TIGHTNESS TEST 2301832, 2301836, 2301837 The pump has been tested using miner al oil. Bef ore using it, it is best to let it wash once using an adequate solv ent.
27 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 5.3 WORK 5.3.1 SPRA YING for 2301832, 2301836, 2301837 Make sure that the pressure regulator knob (H) is turned fully anti- clockwise (0 bar pressure). Open the air cutoff valv e (I) and turn the motor air pressure regulator knob (H) clockwise until the pump star ts.
28 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG If the system has been used with two component material: 7 !2.).' (ARDENED MATERIAL IN THE SPRAYING.
29 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 5.3.4 SHUTTING DOWN AND CLEANING Note The device should be cleaned f or maintenance purposes, etc. Ensure that no remaining material dries and sticks. Proc edure: 1. W orking breaks -> procedure on chapter 5.
30 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 6 F A UL T L OCA TION, MAINTENANCE AND REP AIR 6.1 TROUBLE SHOO TING AND SOLUTION Problem Solution The pump does not s.
31 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 6.2 MAINTENANCE 1. Every shut down should be carried out as laid down in paragraph 5.3.3 ! 2. Check and replace if necessary hoses, tubes, couplings ever y days. W A GNER recommends to check the whole spray syst em ever y year from a technical expert (e.
32 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG Before y ou clean the fi lters, you must close the compressed air input valve and r elease the pres- sure contained inside the pump and the pipes attached to it. This pump has one fi lter inside the suction pipe and another inside the delivery circuit.
33 ZIP52 FINISHING - PF . 6.1 6.2 OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG The follo wing instruc tions are general. Refer to the specifi c diagrams of each pump model to operate corr ec tly .
34 ZIP52 FINISHING - PF . 6.4 OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG c) Remove the r od guide bushings placed at the two ends of the motor block, the shaf t seals and feeler pin underneath and extract the feeler pins. (6.4). d) Clean all the components, the lines and spaces inside the motor block.
35 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 7 A C CESSORIES 7.1 AC CESSORIES ONL Y FOR 2301832, 2301836, 2301837.
36 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 7.2 PUMP ZIP 52 FINISHING WITH W ALL SUPPORTING KIT C OD . T760.00M.
37 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG Spare parts list T760.00M Pos Description Qty . No . 51 Right wall bracket 1 E3101.92B 52 Left wall bracket 1 E3101.92A 53 T CEI 8x20 screw 4 K120.62 54 RWasher 8 4 K509.
38 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 7.3 PUMP ZIP 52 FINISHING WITH ST AND KIT C OD . T760.00S.
39 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG Spare parts list T760.00S P os Description Qty . Code 21 W asher 5 K505.62 34 Nut 5 K311.62A 38 Right stand 1 E3107.92 39 Left stand 1 E3107.92A 40 Stand pin 1 H1156.62 41 F inned push rod 4 R204.
40 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 7.4 PUMP ZIP 52 FINISHING WITH HANDLE+WHEELS KIT C OD . T760.00R FOR ST AND PUMPS COD .
41 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG Spare parts list T760.00R Pos Description Qty . Code 34 Nut 2 K311.62A 46 Wheel 2 R118.00 47 Benzing ring 2 K607.02 48 T rolley handle 1 E3108.92 49 T CEI 6x50 screw 2 K159.
42 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 7.5 POMP A ZIP 52 FINISHING WITH TROLLEY KIT C OD . T760.00SR.
43 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG Spare parts list T760.00SR P os Description Qty . Code 21 W asher 2 K505.62 34 Nut 5 K311.62A 38 Right stand 1 E3107.92 39 Left stand 1 E3107.92A 40 Stand pin 1 H1156.62 41 F inned push rod 4 R204.
44 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG !LWAYSSUPPLYTHEFOLLO WINGINFORMATIONTOENSUREDELIVERYOFT HERIGHTSPAREPAR T 0ART.
45 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG.
46 ZIP52 FINISHING - PF . 2301832, 2301836, 2301837 2301838 OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 8.2 OVERVIEW MODULES ZIP52 FINISHING - PF 2301832 2301836 2301837 2301838 Pos Description No . Qty No . Qty No . Qty No. Qt y 1 Pump ZIP52 (see the exploded view 8.
47 ZIP52 FINISHING - PF . (2301832) OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 8.3 EXPL ODED VIEW 8.3.1 PUMP C OD . 2301832, 2301836, 2301837 a) Exploded view parts.
48 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 3)()??'" 7 !2.).' )NCORRECTMAINTENANCEREPAIR 2ISKOFINJUR YANDDAMAG.
49 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG Spare parts list 2301837 2301832 2301836 Pos Description Qty . Code Qty . Code Qty . Code 21 W asher 8 K505.62 8 K505.62 8 K505.62 22 Air manifold 1 T139.01 1 T139.01 1 T139.
50 ZIP52 FINISHING - PF . 18 a OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 8.3.2 PUMP C OD . 2301838 a) Exploded view parts. 18 in the f ollowing pages.
51 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 3)()??'" 7 !2.).' )NCORRECTMAINTENANCEREPAIR 2ISKOFINJUR YANDDAMAG.
52 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG Spare parts list 2301838 Pos Description Qty . Code 20 Plug E.I. 1/4” 1 M623.12 21 F itting L MF 1/4” 1 M213.04 22 T CEI M6x20 screw 4 K107.62 23 W asher 8 K505.62 24 Self-tightening nut 8 K311.
53 ZIP52 FINISHING - PF . 25 9 22 24 23 17 19 7 26 8 2,5 Nm (Plastica/Plastic/Plastique/Kunstoff) 2,5 Nm (Plastica/Plastic/Plastique/Kunstoff) OPERA TING MANU AL EDITION 01 /2010 P ART NO.
54 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG Spare parts list 2301837 2301832 2301836 2301838 Pos Description Qty . Code Code C ode Code 1 Suction manifold 1 F833.07G-A F184.01 F188.03 F184.01 2 Delivery manifold 1 F859.
55 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 8.3.4 AIR MO T OR PUMP ZIP52.
56 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG Spare parts list 2301837, 2301832, 2301836 2301838 P os Description Qty . Code Code Motor ZIP52 Without cycle counter connection 1 T6103.00 T6103.00S Motor ZIP52 With cycle counter connection 1 T6103.
57 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 8.3.5 FINE FL OW C ONTROLLER T0180.00A, T0180.00AI.
58 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG Spare parts list T0180.00A, T0180.00AI Pos Description Qty . Code 1 Paint diaphragm disk 1 A588.03 2 Air diaphragm disk 1 A590.03 3 Ball guide body 1 B0172.03 4 Reducer body – fl uid side T0180.
59 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 8.3.6 MA TERIAL FIL TER 1/2 AL UMINIUM COD . T4005.00ALS (FOR 2301838).
60 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG Spare parts list T4005.00ALS P os Description Qty . Code 1 F ilter body 1 B0259.01 2 F ilter cover 1 B0127.01 3 T ank fi lter 1 T454.00 4 Stainless steel spring 1 H282.
61 ZIP52 FINISHING - PF . 10 10 OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG 8.3.7 SUCTION PIPE + RE-CY CLE PIPE COD . T406.00, T406.00A.
62 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG Spare parts list T406.00, T406.00A Pos Description Qty . Code 1 Suc tion pipe spring 1 H206.03 2 Filter disk 1 H401.07 3 Hose clamp 2 R601.00 4 Solvent resistant Suction tube T406.
63 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG.
64 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG.
65 ZIP52 FINISHING - PF . A J. W agner Ges.m.b .H. Ottogasse 2/20 2333 L eopoldsdor f Österr eich T el. +43/ 2235 / 44 158 T elefax +43/ 2235 / 44 163 offi ce@wagner-group .at B W agner Spraytech Benelux b .v . V eilinglaan 56 1861 Meise-W olvertem Belgium T el.
66 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG.
67 ZIP52 FINISHING - PF . OPERA TING MANU AL EDITION 01 /2010 P ART NO. ZZB012ENG.
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Ein wichtiger Punkt beim Kauf des Geräts Wagner SprayTech Zzb012eng (oder sogar vor seinem Kauf) ist das durchlesen seiner Bedienungsanleitung. Dies sollten wir wegen ein paar einfacher Gründe machen:
Wenn Sie Wagner SprayTech Zzb012eng noch nicht gekauft haben, ist jetzt ein guter Moment, um sich mit den grundliegenden Daten des Produkts bekannt zu machen. Schauen Sie zuerst die ersten Seiten der Anleitung durch, die Sie oben finden. Dort finden Sie die wichtigsten technischen Daten für Wagner SprayTech Zzb012eng - auf diese Weise prüfen Sie, ob das Gerät Ihren Wünschen entspricht. Wenn Sie tiefer in die Benutzeranleitung von Wagner SprayTech Zzb012eng reinschauen, lernen Sie alle zugänglichen Produktfunktionen kennen, sowie erhalten Informationen über die Nutzung. Die Informationen, die Sie über Wagner SprayTech Zzb012eng erhalten, werden Ihnen bestimmt bei der Kaufentscheidung helfen.
Wenn Sie aber schon Wagner SprayTech Zzb012eng besitzen, und noch keine Gelegenheit dazu hatten, die Bedienungsanleitung zu lesen, sollten Sie es aufgrund der oben beschriebenen Gründe machen. Sie erfahren dann, ob Sie die zugänglichen Funktionen richtig genutzt haben, aber auch, ob Sie keine Fehler begangen haben, die den Nutzungszeitraum von Wagner SprayTech Zzb012eng verkürzen könnten.
Jedoch ist die eine der wichtigsten Rollen, die eine Bedienungsanleitung für den Nutzer spielt, die Hilfe bei der Lösung von Problemen mit Wagner SprayTech Zzb012eng. Sie finden dort fast immer Troubleshooting, also die am häufigsten auftauchenden Störungen und Mängel bei Wagner SprayTech Zzb012eng gemeinsam mit Hinweisen bezüglich der Arten ihrer Lösung. Sogar wenn es Ihnen nicht gelingen sollte das Problem alleine zu bewältigen, die Anleitung zeigt Ihnen die weitere Vorgehensweise – den Kontakt zur Kundenberatung oder dem naheliegenden Service.
