Benutzeranleitung / Produktwartung WinterWarm Fireplace Insert or System des Produzenten Vermont Casting
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Homeowner ’ s Installation and Operating Manual SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERL Y INST ALLED, OPERA TED AND MAIN- T AINED, A HOUSE FIRE MA Y RESUL T . TO REDUCE THE RISK OF FIRE, FOLLOW THE INST ALLA TION INSTRUCTIONS. F AILURE TO FOLLOW INSTRUCTIONS MA Y RESUL T IN PROPERTY DAMAGE, BODIL Y INJURY OR EVEN DEA TH.
2 W interW arm Fireplace Inser t or System 2000941 Introduction Thank you for purchasing a V ermont Castings’ WinterW arm, an efficient fireplace carefully engineered to bring you the latest in wood combustion principles and modern foundry technology .
3 W interW arm Fireplace Inser t or System 2000941 Specifications Range of heat output* ............. 10,300 - 30,000 BTU/hr Maximum heat output** .......................... 50,000 BTU/hr Area heated*** ................ Up to 1500 sq. ft. (140sq. m) Size of wood splits .
4 W interW arm Fireplace Inser t or System 2000941 Section I Operation Y our WinterW arm’s Controls and What They Do Three controls regulate the performance of your Win- terW arm: A primary air cont.
5 W interW arm Fireplace Inser t or System 2000941 The Fans T wo fans deliver a steady stream of warm air . Heated air from your WinterW arm is forced into the room by two internal fans. The control for the fans is below the brass primary air control knob, just above the upper left corner of the door .
6 W interW arm Fireplace Inser t or System 2000941 Use the following air control settings as a starting point to help determine the best settings for your installation. Each is described as a fraction of the total distance the lever may be moved from right to left.
7 W interW arm Fireplace Inser t or System 2000941 FP1074 Winter W ar m damper settings 3/27/01 djt Open Closed Damper Control Lever FP1074 Fig. 10 When the damper is closed, the front door automati- cally locks to prevent opening while a fire is burning.
8 W interW arm Fireplace Inser t or System 2000941 NOTE: If the charcoal bed is relatively thick and your fuel is well-seasoned, it is possible to add fresh fuel (smaller pieces first), close the door and damper , and reset the air control within five minutes.
9 W interW arm Fireplace Inser t or System 2000941 • Before replacing the ash pan, clear away any ash that has spilled over the sides and back of the pan. • Replace the ash pan and close the ash door and front door . Empty the ash pan regularly , typically every one to three days.
10 W interW arm Fireplace Inser t or System 2000941 Adjust the Door Latch Periodically The front door of the WinterW arm should close securely to prevent accidental opening and should close tightly to prevent air from leaking into the fire chamber . The door handle will be positioned vertically when the door is closed.
1 1 W interW arm Fireplace Inser t or System 2000941 Replacing the Door Gaskets Remove the door by lifting it straight up off its hinge pins. Lay it face down on a padded surface. Follow steps 1-4 as described above. FP1077 Winter W ar m door gask ets 3/28/01 djt #1 Gasket #2 Gasket #3 Gasket Fig.
12 W interW arm Fireplace Inser t or System 2000941 Adjust the Damper as Needed Examine your WinterW arm’s damper after the first 50 hours of use and adjust it if necessary . Thereafter , check the damper at least once a year and adjust as needed. Both fine and coarse adjustments to the damper are possible.
13 W interW arm Fireplace Inser t or System 2000941 When to Suspect a Combustor Problem The best way to evaluate the performance of your WinterW arm’s combustor is to observe the amount of smoke leaving the chimney — both when the combus- tor has achieved “light-off” and when it has not.
14 W interW arm Fireplace Inser t or System 2000941 • Check the combustor and the bottom of the refractory chamber for a build-up of fly ash, and remove any ash by taking the combustor outside and gently blowing air through the element. Do not brush the surface, as this could damage the element.
15 W interW arm Fireplace Inser t or System 2000941 Y ou should inspect the system every two weeks during the heating season as part of a regular maintenance schedule. T o inspect the chimney , let the WinterW arm cool completely . Then, using a strong light, sight up through the flue collar into the chimney flue.
16 W interW arm Fireplace Inser t or System 2000941 2 4 1 3 2 1 LEFT F AN 1 1 6 8 3 1 4 2 1 2 RIGHT F AN 24 9 SH2 SH4 SH4 SH2 On Body Assembly Field Cover Wireway 13 21 17 17 21 8 13 2 4 1 3 2 1 PH2 P.
17 W interW arm Fireplace Inser t or System 2000941 Section III: Preparing a Masonry Chimney Installing the WinterW arm into a masonry fireplace is an effective way to add an efficient heater to your home.
18 W interW arm Fireplace Inser t or System 2000941 Clearance Requirements After confirming that your fireplace is the right size, check the clearances to combustibles. First mark with tape the exact center of your fireplace opening on the hearth. Measure the side clearance from this point.
19 W interW arm Fireplace Inser t or System 2000941 NEW required thickness K of new material (per inch) K of listed material (per inch) thickness of listed material = x IWF291 MBUF 6/19/96 (K factor of alternate material) (0.84) X (7/16" [1 1mm]) = (Required thickness of alternate material) (5.
20 W interW arm Fireplace Inser t or System 2000941 FP1087 WW Fle x connector 3/30/01 djt Flex Connector 1/4” (6mm) Nut Pipe Support 1/4” (6mm) Nut Pipe Support Block-Off Plate 1/4” (6mm) Screw Starter Piece (Optional) 1/4” (6mm) Wing Nut 1/4” (6mm) W asher 1/4” (6mm) Bolt FP1087 Fig.
21 W interW arm Fireplace Inser t or System 2000941 3. Reverse the Flue Collar (If Necessary) The flue collar of the WinterW arm is reversible to allow for installation into fireplaces with different lintel depths and different damper orientations.
22 W interW arm Fireplace Inser t or System 2000941 Section IV : Installing the Fireplace System Cabinet The insulated metal cabinet included with the Win- terW arm Fireplace System enables the Winter.
23 W interW arm Fireplace Inser t or System 2000941 FP1089 WinterW Arm trim sizes 3/28/01 djt 66" (1683mm) 66" (1683mm) 27" (686mm) 27" (686mm) 39 ¹⁄₂ " (1003mm) 93 ¹⁄₂ " (237cm) FP1091 Fig. 22 Minimum dimensions required for framing a corner installation of the chase.
24 W interW arm Fireplace Inser t or System 2000941 The listed chimneys and their manufacturers are: American Metal Products Ameri-T ec Model HS Condensation Engineering Corp. Model HS GSW Building Product Co. Model SC Metal Fab, Inc. Model TG Security Chimneys Ltd.
25 W interW arm Fireplace Inser t or System 2000941 Custom-made floor protectors may be used if they offer the same protection as the approved floor protector described in the preceding paragraph, which in testing was found to have a standard K value of 0.
26 W interW arm Fireplace Inser t or System 2000941 Electrical Requirements The WinterW arm Cabinet has a removable junction box located on the bottom front corner of the left side. This enables the wiring to be completed before the cabinet is installed if desired.
27 W interW arm Fireplace Inser t or System 2000941 mented directly to the trim panels, or over noncom- bustible backing to shim it out relative to the finished wall surface.
28 W interW arm Fireplace Inser t or System 2000941 Prepare and Install WinterW arm Cabinet 1. Unpack the carton. 2. Install the flex connector . Install the flex connector and attached flue flange to the underside of the cabinet top using eight #10-1/2” hex head sheet metal screws.
29 W interW arm Fireplace Inser t or System 2000941 6. Move the cabinet into the chase and fasten the trim panels to the chase framing. NOTE: The chase floor must be the same height as the hearth and must provide uninterrupted support.
30 W interW arm Fireplace Inser t or System 2000941 Install the two air duct boxes in their framed openings. (Fig. 46) If desired, paint the inner surface of each air duct tube for about 6” (152mm) to eliminate reflected glare; attach this end to the air duct box flange.
31 W interW arm Fireplace Inser t or System 2000941 Use drywall screws to fasten the wall covering to the metal standoff and drywall stops at the cabinet. Drill pilot holes through the wall covering material and one thickness of the sheet metal with a #40 (.
32 W interW arm Fireplace Inser t or System 2000941 Section V : Completing the WinterW arm Installation Prepare and Install the WinterW arm Firechamber 1.
33 W interW arm Fireplace Inser t or System 2000941 • The outside air duct’s inlet must be lower than the primary air inlet of the firebox, to prevent air infiltration. • The air inlet must be covered by a wire mesh screen with openings not larger than 1/4” x 1/4” (6 x 6mm) to prevent rodents entering from the outside.
34 W interW arm Fireplace Inser t or System 2000941 Prepare and Install the WinterW arm Front Do not remove the WinterW arm Front from its ship- ping container until the directions indicate to do so. The installation of the front is much easier if you partially assemble some of the components before removing it from the container .
35 W interW arm Fireplace Inser t or System 2000941 If you have installed the optional outside air kit, pass the control rod through the latticework at this time. (Fig. 53) Seat the front against the Fire Chamber assembly , and attach with the six 1/4-20 X 3/4” (19mm) hex head cap screws and washers that are provided.
36 W interW arm Fireplace Inser t or System 2000941 10. Install and Adjust the Controls. The rods that operate the WinterW arm’s primary air , fan, and damper should be installed before mounting the column capitals and mantel. T wo of the rods are 1/4” (6mm) and are controls for the fan and the primary air .
37 W interW arm Fireplace Inser t or System 2000941 12. Move the Entire Unit the final few inches into the Cabinet. Move the WinterW arm the final few inches into the cabinet, making sure the surround panels are properly aligned.
38 W interW arm Fireplace Inser t or System 2000941 1 19 1 19 124 1 19 120 50 49 46 45 47 47 46 57 66 31 40 30 7 34 127 39 17 32 33 32 18 17 27 22 26 28 25 128 24 29 140 1 1 41 8 23 19a 21 19 104 57 9.
39 W interW arm Fireplace Inser t or System 2000941 1. Bottom Only 1301 150 2. 5/16 Fiberglass Medium Density (sold by the foot) 1203588 3. 3/8-16 x 2” Hex Head Leveller Bolt 1201742 4. 1/4-20 x 5/8” Phillips Flat Head Screw 1200865 5. Left Fan Heat Shield 1301 151 6.
40 W interW arm Fireplace Inser t or System 2000941 87. Door 1301257 88. Half Hinge, Door (No pin) Upper 1604280 89. Glass Cassette (Approx. 22” x 13”) 5002617 90. Gasket, 3/16 Fiberglass 4ND Black 1203556 91. Glass Retainer , Lower 1601403 92. Glass Retainer , Upper (2 required) 1601409 94.
41 W interW arm Fireplace Inser t or System 2000941 Appendix:Approved Chimney Components 9201 9216 9206 9219 9214 9221/9221SS 9217/9217SS 9264 9266 9244 9946 9980A 9980B 9980C 9959 9284 9268/9268SS 9251 9249 9250 9281 9252 9262* 9260* Condensation Engineering Corp.
42 W interW arm Fireplace Inser t or System 2000941 Appendix: Catalytic Combustor In any chemical reaction, including the combustion process, there are certain conditions which must be met before the reaction can take place.
43 W interW arm Fireplace Inser t or System 2000941 W arranty Limited 3 Y ear W arranty CFM Corporation warrants that this woodburning stove will be free of defects in material and workmanship for a p.
© CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www .cfmcorp.com CFM Corporation.
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