Benutzeranleitung / Produktwartung iZ4217TSKAA, iZ4817TSKAA, iZ4821TSKAA, iZ5223TKOA, iZ5225TXPKOA, iZ6125TKOA, iZ5223TVAN des Produzenten Husqvarna
Zur Seite of 88
Please read the operator’ s manual car efully and mak e sur e you understand the instructions bef ore using the machine. English Operat or's manual iZ4217TSKAA/9689999254, iZ4817TSKAA/968999255.
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English- 1 OPERATOR’S MANUAL Content s Contents............... ................ .................... ................ 1 Introduction ......... ................ .................... ................ 3 Congratulations ................ ................
English- 2 W ARNING! Failure to follow cautious operat ing practices can result in s erious injury to the operator or other pe rsons. The owner must underst and t hese instructions, and must allow only trained p ersons who underst and these instructions t o operate the mower .
English- 3 INTRODUCTION Introduction Congratulations Thank you for purchasing a Husqvarna ride-on mo wer . This machine is built for the greatest ef ficiency and rapid mowing primarily of large area s. Contro ls in one place and a hy drost atic transmission regulated by steering controls also contribut e to the machine ’s perfor mance.
English- 4 INTRODUCTION Good Service Husqvarna’ s products are sold all over the world and only in specialized ret ail stores with complete service. This ensures that you as a customer receive only th e best support and service.
English- 5 SYMBOLS AND DECALS Symbols and Decals These symbols are foun d on the machine and in the operator’s manual. S tudy them carefully so that you know wha t they mean. Used in this publication to notify the reader of a risk of personal injury o r death , particular ly if the reader should neglect to follow instructions given in the manual.
English- 6 SYMBOLS AND DECALS ROPS warning decal Moving sharp blade s under cover Whole body exposure to thrown objects. Severing of fingers & toes. Do not open or remove safety shields while engine is running. Careful backing up, watch for other people.
English- 7 SAFETY INSTRUCTIONS Safety Instructions These instructions are for your safety . Read them carefully . IMPORT ANT : THIS CUTTING MACHINE IS CAP ABLE OF AMPUT A TING HANDS AND FEET AND THROWING OBJECTS. F AILURE TO OBSER VE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESUL T IN SERIOUS IN JURY OR DEA TH.
English- 8 SAFETY INSTRUCTIONS • Disengage blades when not mowing. Shut off engine and wait for al l part s to come to a complete st op before cleaning the machine , removing th e grass catcher , or unclogging the disch arge guard. • Operate machine only in daylight or g ood artificial light.
English- 9 SAFETY INSTRUCTIONS Personal Safety Equipment • Make sure that you have first aid equipm ent close at hand when usin g the machine. • Never use the machine when ba refoot. Always wear protective shoes or boo ts, preferably with steel toeca ps.
English- 10 SAFETY INSTRUCTIONS • Use extra care while operating machine with grass catchers or other att achment s; they can affect the st ability of the machine. Do not use on st eep slopes. • Do not try to stabilize the machine by putting your foot on the ground .
English- 11 SAFETY INSTRUCTIONS Maintenance Safe Handling of Gasoline T o avoid personal injury or pr operty damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes, and other sour ces of ignition.
English- 12 SAFETY INSTRUCTIONS • Check the fuel level before each use an d leave space for the fuel to exp and, because th e heat from the engine and the sun may otherwise cause the fuel to expand an d overflow . General Maintenance • Never operate machine in a closed area.
English- 13 SAFETY INSTRUCTIONS • Acid in the eyes can ca use blindness, contact a d octor immediately . • Be careful when s ervicing the batter y . Explosive gase s form in the battery . Never perform main tenance on the bat tery when smoking or near open fla mes or sparks.
English- 14 SAFETY INSTRUCTIONS run over or into anything. If necessary , make repairs befo re starting. • Never make adjustment s with the engine running. • The machine is tested and approved only with the equipment originally provide d or recommended by the manufacturer .
English- 15 SAFETY INSTRUCTIONS Roll over Protecion system ROPS The ROPS increases the basic weight of the unit by 42 lbs/19 kg. The ROPS on the US unit s are standa rd, on the European unit s is the ROPS an accessory . • Do not use ROPS as a lifting, attachin g or anchoring point.
English- 16 CONTROLS Controls This operator’s manual describes the Husqvarna Zero T urn Rider . The rider is fitted with a Kawasaki or Kohler fo ur-stroke V -T w in engine deve loping 19-25 horse po wer . T ransmission from the engine is made via two belt-driven hydraulic pumps, which in turn drive a hydraulic motor for each drive whee l.
English- 17 CONTROLS 1. Motion Control Levers The machine’ s speed and directio n are continuously variable using the two stee ring controls. The steering controls ca n be moved forward or backward abo ut a neutral position. Furthermore, there is a neu tral position, which is locked if th e steering controls are moved outward.
English- 18 CONTROLS 2. Hour Meter The hour meter displays the tot al operating time. It will flash CHG OIL (Change Oil) at 50 hour intervals. The flash duration is on e hour before and one hour af ter the interval. The CHG OIL icon will come on and shut off automatically .
English- 19 CONTROLS 5. Blade switch In order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depresse d. 6. Ignition Switch The ignition k ey is placed in t he ignition switch on the driver’s panel and is used to start a nd stop the engine.
English- 20 CONTROLS 8. Seat Locking Device Under the rear part of the se at is a locking device that locks the seat into its folded position. The seat has hinges at the fro nt edge and can be folde d forward when the locking device is pushed. 9. Refueling The machine has two fue l tanks, one on each side just behind the seat.
English- 21 CONTROLS 10. Fuel Shut Off V alve The fuel shut of f valve is located at the right rear of the seat. The va lve has three positions; right t ank, lef t tank and center is the off position. 1 1. Seat Adjustment Lever The seat can be adjusted lengthwa ys.
English- 22 CONTROLS 13. Throttle Control The throttle control r egulates the engine speed and thereby the rate of rot ation of the blades, assuming the blade switch is pulle d out, see Engaging the Mowe r Deck. In order to increase or decrease the en gine speed, the control is move d downward or upward respectively .
English- 23 CONTROLS Cutting height pedal On some models there is a deck as sist lift pedal to aid in the lif ting of the deck. Pump release valves Pump release valves are located at the pumps. Th ey are used to release the system so the machine may be moved by ha nd when not running.
English- 24 OPERATION Operation Read "Safety Instru ctions" s ection and following pages, if you are unfamiliar with the machine. T raining Zero turn mowers are fa r more manueverable than typi cal riding mowers due to their unique steering capabilities.
English- 25 OPERATION Roll bar and safety belt Operate the unit with the roll bar in the raised and locked position and use the seat belt. There is no rollover protection when the roll bar is down. If it is necessary to lower roll bar , do not wear the seat belt.
English- 26 OPERATION 4. Disengage the mowe r blades by depressing the bla de switch. 5. Move the steering contr ols outward to the locked (outer) neutral position.
English- 27 OPERATION 7. If the engine is cold, the choke control shall be pulled out to its extent s. 8. Open the fuel valve for the selected fuel tan k.
English- 28 OPERATION 10. When the engine st arts, immediately release the ignition key back to the run position. 1 1. Press the choke control in gradually when the engine has starte d.
English- 29 OPERATION T o start an engine with a weak battery If your battery is too we ak to start the engine , it should be recharged. (See "Battery" in the the "Maintenance" sectio n).
English- 30 OPERATION Running 1. Release the p arking bra ke by moving the lever forw ard. Y our mower is equipped with an operator presence sy stem. When the engine is running, any at tempt by the oper ator to leave the seat without first setting the park brake will shut of f the engine.
English- 31 OPERATION In order , for examp le, to turn right while moving forward, move the right control towards the neutral positi on. The rotation of the right wheel is re duced and the machine turns to the right.
English- 32 OPERATION Mowing Tip s • Observe and flag rocks and other fixed objects to avoid collisions. • Begin with a high cutting height and reduce it until the desired mowing result is attained. The average lawn should be cut to 2 1/2" (64 mm) during the cool season an d over 3" (76 mm) during th e hot months.
English- 33 OPERATION Stopping the Engine Allow the engine to idle a minute in order to attain normal operating tempe rature before stopping it, if it has been worked hard. A void idling the engine for longe r periods, as there is a risk of the spark plugs fouling.
English- 34 OPERATION Moving by Hand In order for the machine to be moved with the engine turned off, the vent screws on both hydraulic pumps must be opened 1/4-1/2 turn.
English- 35 MAINTENANCE Maintenance Maintenance Schedule The following is a list of maintenance procedures th at must be performed on the ma chine. For those point s not described in this manual, visit an authorize d service workshop.
English- 36 MAINTENANCE 1) First change af ter 8 hours. When operating with a heavy l oad or at high ambient temper atures, replace eve ry 50 hours. 2) In dusty condit ions, cleaning and replacement ar e required more of ten. 3) For daily use, the machine should be lubricated twice weekly .
English- 37 MAINTENANCE Battery Y our mower is equipped with a maintenan ce free battery and does not need servicing. However , periodic charging of the batte ry with an automotive type battery charge r will extend its life. • Keep battery and terminals clean.
English- 38 MAINTENANCE 9. Connect BLACK grounding cab le to negative (-) batte ry terminal with remaining hex bolt an d hex nut. 10. Fit the terminal guar d. 1 1. Lower seat. Ignition Syste m The engine is equipped with an el ectronic ignition system.
English- 39 MAINTENANCE Checking the Safety System The machine is equipped with a safety system that pr events starting or driving und er the following conditions. The engine can only be st arted when: 1. The mower de ck is disengaged. 2. The steering controls are in the outer , locked neutral position.
English- 40 MAINTENANCE 801 1-553 Safety system Start motor Works Does not work Ignition system.
English- 41 MAINTENANCE Checking the Engine's Cooling Air Int ake Check that the engine’ s cooling air int ake is free from leaves, g rass, and dirt. If the cooling air inta ke is clogged, engine cooling deteriorates, which can lea d to engine damage.
English- 42 MAINTENANCE Replacing the Air Filter St andard air filter If the engine seems weak or runs unevenly , the air filter ma y be clo gged. If run with a dirty air filter , the spa rk plugs can become fouled, distupting opera tion.
English- 43 MAINTENANCE Cyclon air filter maintenance If the engine seems weak or runs unevenly , the air filter may be clog ged. If runnin g with a soiled air filter , the spark plugs can obt ain a coating that disrupt s operation.
English- 44 MAINTENANCE Filter replacement 1. Remove the end cover . 2. Remove the main filter (outer filter) by pulling it out by hand. 3. Remove the inner filter by pulling it out by hand. 4. Clean inside of the filter housing. Wipe dry only . 5. Install the inner filter with the op en end first.
English- 45 MAINTENANCE Replacing the Fuel Filter Replace the line-moun ted fuel filter every 100 hours (once per season) or more often if it becomes clogged. Replace the filter as follows: 1. Move the hose clamp s away from the filter . Use flat-nosed pliers.
English- 46 MAINTENANCE Checking Tire Pressures All four tires should ha ve a pressure of 15 psi / 103 kPa /1 bar . Checking the Parking Brake Visuall y check that no damage is found on the lever , links, or switch belonging to the parking br ake. Perform a test drive and check that there is sufficent br aking action.
English- 47 MAINTENANCE Pump belt Check belt every 100 hours for excessive wear . T o replace belt. Relieve tension on the deck belt and remove deck belt from clutch. See “Deck belt” on p age 46. Loosen bolt on the clutch tie down and rotate ou t of the way .
English- 48 MAINTENANCE Blade replacement : • Remove blade bolt by turning counterclockwise. • Install new o r re-sharpened blade with stamped "GRASS SIDE" facing towards ground/grass (down) or “THIS SIDE UP” facing deck and cutte r housing.
English- 49 MAINTENANCE Adjusting the Mower Deck Leveling 1. Position the mowe r on a level, preferably concrete, su rface. 2. Check the pressure in all four tires. See “T echnical Data” section. 3. Rotate blad es to align front to back. 4. Set cutting height to 4”.
English- 50 MAINTENANCE T o adjust anti-scalp rollers Anti-scalp rollers are properly adj usted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti-scalp rollers then keep the deck in the prop er position to help prevent scalping in most terrain conditions.
English- 51 MAINTENANCE Cleaning and W ashing Regular cleaning and washing , especially under the mower de ck, will increase the machine’ s lifespan. Make it a habit to clean the machine direc tly after use (after it is cooled), before the dirt sticks.
English- 52 LUBRICATION Lubrication Lubrication Schedule General Remove the ignition key to preven t unintentional movement s during lubrication. When lubricating with an oil can, it must be filled with engine oil. When lubricating with grease, unless otherwise st ated, use a high grade molybden um disulfide grease.
English- 53 LUBRICATION Lubricating the Cables If possible, grease both end s of the cables and move the controls to en d stop pos itions when lubricating. Refit the rubber covers on the cables af ter lubrication. Cables with sheaths wil l bind if they are n ot lubricated regularly .
English- 54 LUBRICATION 3. Engine Oil Kohler Engine Changing the Engine Oil Change oil af ter every 100 hours of operation (more frequently unde r severe conditions). Refill with service class SG , SH, SJ or higher oil as specified in the V iscosity Grades table on page 56 .
English- 55 LUBRICATION Checking the Oil Level The import ance of checking and maint aining the proper oil level in the crankcase canno t be overemphasized. Check oil before each use as follows: 1. Make sure the engine is stoppe d, level, and is cool so the oil has had time to drain into the oil pan .
English- 56 LUBRICATION Oil Recommendations Using the proper type and weight of oil in the crankcase is extremely imp ortant. So is checking oil daily and chang ing oil regularly . Failure to use the correct oil, or using dirty oil, causes premature eng ine wear and failure.
English- 57 LUBRICATION 3. Engine Oil Kawasaki Engine Changing the Engine Oil The engine o il must be changed for the firs t time afte r 8 hours of operation. The reafter , it should be changed every 100 hours. 1. Place the machine on a flat surface. 2.
English- 58 LUBRICATION The oil level should lie between the marking s on the dip stick. If the level is approaching the ”ADD” mark, fill the oil to the ”FULL” mark on the dipstick. Never fill above the ”FULL” mark. The oil is filled thro ugh the hole for the dipstick.
English- 59 LUBRICATION 6. Front Wheel Bearings Lubricate with a grease gun, one zerk for each set of whee l bearings, until t he grease is forced out. Use only good quality molybde num disulphide grease. Grease from well-kn own brand names (petrochemic al companies, etc.
English- 60 LUBRICATION 9. Belt Adjuster , Mower Deck Remove the foot plate (two screws) and lubricate with a grease gun, one ze rk, until grease is forced out. Use only good quality molybdenum disulphide gr ease. Grease from well-kn own brand names (petrochemical comp anies, etc.
English- 61 LUBRICATION 12. Brake Arms Remove one rear wheel at a time (f our screws). Lubricate with a gre ase gun, one zerk for each brake arm, until the grease is forced out. Use only good quality molybdenum disulphide gr ease. Grease from well-kn own brand names (petrochemical comp anies, etc.
English- 62 LUBRICATION 14. Changing the Oil Filter 1. Drain the engine oil in accordance with the work description under the heading Engine Oil/Change Eng ine Oil. 2. Remove the oil filter . If necessary , use a filter remover . 3. Wipe new , clean engine oil onto the seal for the new filter .
English- 63 TROUBLE SHOOTING GUIDE T rouble Shooting Guide Problem Cause The engine will not start. • The blade s witch is engaged. • The steering controls are not locked in the neutral pos ition. • The driver is not sitting in the dr iver ’s seat.
English- 64 TROUBLE SHOOTING GUIDE The engine seems we ak. • Clogged air filter . • Defective spark p lugs. • Carburetor incorrectly adjusted. The engine overheat s. • Clogged air intake or cooling fin s. • Engine overloaded. • Poor ventilation arou nd engine.
English- 65 STORAGE St o ra g e Winter S torage At the end of the mowing season, the machine should be readied for storag e (or if it will not be in use for longer tha n 30 days). Fuel allowed to stand for lon g periods of time (30 days or more) can leave sticky residues that can plug the carburetor and disrupt engine function.
English- 66 WIRING DIAGRAMS Wiring di agrams 1. Battery 2. Accessory outlet 3. Key switch 4. To engine pigtail 5. Hour mete r 6. Seat switch 7. Run rel ay 8. PTO switch 9. Brake relay 10. Electric clutch 11. Brake switch 12. Start relay 13. Starter solenoid 14.
English- 67 TECHNICAL DATA iZ5225TXPKOA iZ5223TV AN iZ6125TKOA Engine Manufacturer Kohler Kohler Kohler T ype CV255 V anguard Power 25 hp / 18.4kW 23 hp / 16.
English -68 TECHNICAL DATA Equipment Cutting width 52” / 132 cm 52” / 132 cm 61” / 155 cm Cutting height 1.5”- 5” / 3.8 - 12.7 cm 1.5”- 5” / 3.
English- 69 TECHNICAL DATA iZ4217TSKAA iZ4817TSKAA iZ4821 TKAA Engine Manufacturer Kawasaki Kawasaki Kawasaki T ype FH541V FH541V FH641V Power 17 hp / 12.5 kW 17 hp / 12.5 kW 21 hp / 15.4 kW Lubrication Pressure with oil fil ter Pressure with oil filter Pressure with oil filter Oil capacity excl filter 1.
English -70 TECHNICAL DATA T ire pressure, front and rear 15 PSI / 103 kPa / 1 bar 15 PSI / 103 kPa / 1 bar 15 PSI / 103 kPa / 1 b ar Hydraulic reservoir + system 3 qt / 2.
English- 71 TECHNICAL DATA iZ5223TKO A Engine Manufacturer Kohler Ty p e C V 2 3 S Power 23 hp / 16.9 kW Lubrication Pressure with oil filter Oil capacity excl filter 1.
English -72 TECHNICAL DATA Cutting width 52” / 132 cm Cutting height 1.5”- 5” / 3.8 - 12.7 cm Uncut circle 0” / 0 cm Number of blad es 3 Blade length 18” / 457 mm Blade tip speed 18,600 fpm / 94.
English- 73 TECHNICAL DATA Accessories BioClip attachment (Mulch kit) Front baf fle kit Foot oper ated mower d eck lift Light kit Roll Over Protec tion System.
English- 74 CONFORMITY CERTIFICATES Conformity Certificates USA requirements Labels are placed on the eng ine and/or in the engine compartment stating th at the machine will fulfill the requirements. This is also applicab le to special requirements for any of the st ates, (Californian emission rules etc.
English- 75 SERVICE JOURNAL Service Journal Action Delivery Service 1. Charge the ba ttery . 2. Mount the r ear wheels. 3. Adjust the tire pressure of all wheels to 15 PSI (1 ba r). 4. Mount the steering con trols in the n ormal position . 5. Connect th e seat fold-u p stop.
English- 76 SERVICE JOURNAL Action 20. Inf orm the custome r about: The need and advant ages of following the se rvice schedule. The need and advant ages of leaving the ma chine for service every 300 ho urs. The effects of service and ma intaining a service journal on the machine’s resale value.
English- 77 SERVICE JOURNAL Action Date, mtr reading, st amp, sign 25-Hour Service 1. Check the fuel pump’s air filter . 2. Check the hydraulic system’s oil level. 3. Check the tire pr essures. 4. Lubricate the belt a djuster , mower deck. 5. Lubricate th e belt adju ster , hy draulic pumps.
English- 78 SERVICE JOURNAL Action Date, mtr reading, st amp, sign 50-Hour Service 1. Perform the 25-ho ur service. 2. Lubricate the front wheel bearings. 3. Lubricate the steering con trol shaft s. 4. Lubricate the mowe r deck struts. 5. Lubricate the cutting he ight adjuster .
English- 79 SERVICE JOURNAL Action Date, mtr reading, st amp, sign 100-Hour Service 1. Perform the 25 -hour service. 2. Perform the 50 -hour service. 3. Change engin e oil. 4. Check whether the hydrau lic oil needs changing (every 300 hours). 5. Check whether the engine oil filter needs changing (every 200 hours).
English- 80 SERVICE JOURNAL Action Date, mtr reading, st amp, sign 300-Hour Service 1. Ins pect the machine. Co me to agreement with the customer as to which additional work is to be carried out. 2. Perform the 25-hour se rvice. 3. Perform the 50-hour se rvice.
English- 81 SERVICE JOURNAL Action Date, mtr reading, st amp, sign At Least Once Each Y ear 1. Clean the engine’ s cooling air int ake (25 hours) . 2. Replace the air cleane r ’s pre-filter (Oil-foam) (300 hours). 3. Replace t he air filter ’ s main c artridge (2 00 hours).
English- 82 SERVICE JOURNAL Action Date, mtr reading, st amp, sign.
English- 83 SERVICE JOURNAL Action Date, mtr reading, st amp, sign.
English- 84 SERVICE JOURNAL Action Date, mtr reading, st amp, sign.
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1 14090Rir 08/21/06.
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